Production line simulation with mega blocks

Simulate an assembly line with “Mega blocks.

objective

Balance production line with continuous revival.

Purpose

Know the techniques in practice for the construction and balancing of production lines as well as the restrictions that exist in the real environment for their construction.

Draft

The project consists of creating the following workstations and getting them to interact with each other to simulate a production line.

The operations to be carried out are the following:

Warehouse Production line Inspection station Disassembly station (pretending to be a raw material supplier)

Station description

1. Warehouse:

The warehouse is made up of a person who is in charge of receiving the disassembled material (supplier), this is in charge of receiving the parts, ordering them according to the operation assigned according to the production line.

In three containers, the function of the warehouse is to supply according to the visual image and the procedure

manual for the supplier within the time established to supply the production requirements (See Manual of procedures for the warehouse Annex 1 for a visual aid)

2. Production line:

The production line is made up of 3 people and three different operations, the part is divided into 3 different subassemblies, each operator is in charge of assembling the part in 8 synchronized times of 4 seconds in order to keep the line balanced in order to be removing a part. complete every 32 seconds. See operations manual for operation 1, 2,3 (Annex 2)

3. Inspection station:

The inspection station formed by one person is in charge of inspecting the parts that come out of the production line to ensure that they comply with the customer's specifications established visually through the visual included in Annex 3.

4. Disarm Station:

The disassembly station formed by one person is the one in charge of receiving finished parts and disassembling them to generate a complete cycle to the warehouse, with the disassembling operation, we are simulating the position of the supplier within a factory, which is in charge of Stock the warehouse according to purchase requirements. The procedure for the disarming operation is found in (Annex 4).

Annexes

Appendix 1

Procedures for production line with legos

Appendix 2

Process Sheet for Operator # 1

The operator receives from the line dispenser the following black material container with the following list of materials:

Operation 1
Item	Part #	Desc	Qty
one	V121	Mega block Green 1niples 2 × 1	3
two	N121	Mega block Orange 1niples 2 × 1	3
3	V222	Mega block Verde2niples 2 × 2	3
4	A424	Mega block Blue 4niples 2 × 4	6
5	A422	Mega block Blue 4niples 2 × 2	3
			18

The operator should receive the black container and start the process and follow the following sequence in 4-second intervals:

1 A422

2 A424

3 A424

4 V222

5 N121

6 V121

7 Inspect

8 Place in assembly line

Process Sheet for Operator # 2

The operator receives from the line dispenser the following container of blue materials with the following list of materials:

Operation 2
Item	Part #	Desc	Qty
one	R424	Mega block Red 4niples 2 × 4	6
two	A424	Mega block Blue 4niples 2 × 4	6
3	AM212	Yellow mega block 2niples 1 × 2	6
			18

The operator must receive operator part number 1 and follow the following sequence in 4-second intervals:

1 Socket subassembly1

2 AM212

3 AM212

4 R424

5 A424

6 R424

7 A424

8 Goes to next operation

Process Sheet for Operator # 3

The operator receives from the line dispenser the following red material container with the following list of materials:

Operation 3
Item	Part #	Desc	Qty
one	R422	Megablock Red House Shape	3	each
two	V212	Mega block Green 2niples 1 × 2	3	each
3	AM212	Yellow mega block 2niples 1 × 2	3	each
4	V121	Mega block Green 1niples 2 × 1	6
5	N121	Mega block Orange 1niples 2 × 1	6
			twenty-one

The operator must receive operator part number 2 and follow the following sequence in 4-second intervals:

1 V212

2 AM212

3 R422

4 V121

5 V121

6 N121

7 N121

8 Deliver to Finished Product

Annex 3

Dispenser Procedure

With the line loaded and in production. Pick up the material tray from the warehouse. Place each tray in the corresponding operation. Go to the Finished Product area and Take the part (s) that are in PT (finished product). To the disassembly area where you leave the part and the empty tray.Take the Raw Material tray in the same disassembly area.Go to the warehouse area.Please leave the Raw Material tray.Repeat steps 1 to 7.

Procedures for the Quality Inspector

Take the finished product from the band Place the product in the center of your fixture / visual aid Check that Side 1 matches the shape and color of the visual aid Rotate the fixture and product clockwise Check the next Side 2 Turn the fixture and product clockwise Check the next Side 3 Turn the fixture and product clockwise Check the next Side 4 If the PT meets the specification of visual aid on all sides passes material to PT area for shipping, if not within specification, correct error and return to step 10.