Running work presented by graduate students of Business Management in Manufacturing Processes of the UANE Monclova campus, in Monclova Coahuila:
The intention of presenting this exercise is to apply the lean manufacturing system.
In the first instance, the work cell was developed according to the traditional methodology used in most of the businesses that manufacture UTP network cable, following the TIA 568B standard. Taking this model, the run was carried out and some areas of opportunity were detected, which were corrected by applying lean manufacturing techniques. Obtaining excellent results in the efficiency of the entire process.
We consider sharing this experience so that those who are dedicated to this activity can apply it. The material, tool and standards are those established and commonly used in any electronics store. Document index:
- C: \ Users \ cityclub \ Desktop \ To publish \ Mission Vision.pdf C: \ Users \ cityclub \ Desktop \ To publish \ organization chart.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Before.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Lines.pdf C: \ Users \ cityclub \ Desktop \ To publish \ New.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Flow_Chart.pdf C: \ Users \ cityclub \ Desktop \ To publish \ SuperCable MRP.pdfC: \ Users \ cityclub \ Desktop \ Publish \ PFMEA.CP.pdfC: \ Users \ cityclub \ Desktop \ Publish \ SuperCable direct and indirect BOMs.pdfC: \ Users \ cityclub \ Desktop \ Publish \ Broadcast.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Attendance list.pdf C: \ Users \ cityclub \ Desktop \ To publish \ RJ45.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Movie - production.pdfC: \ Users \ cityclub \ Desktop \ To publish \ Production.pdf C: \ Users \ cityclub \ Desktop \ To publish \ Estacion_0.pdfC:\ Users \ cityclub \ Desktop \ To publish \ Station_10.pdf C: \ Users \ cityclub \ Desktop \ To publish \ SC-Station 20 - Straighten and Unbraid.pdf C: \ Users \ cityclub \ Desktop \ To publish \ SC-Station 30 - RJ45 configuration-letter.pdf C: \ Users \ cityclub \ Desktop \ To publish \ SC-Station 40 - Configure cable.pdf C: \ Users \ cityclub \ Desktop \ To publish \ SC-Station 50 - Certify cable.pdf C: \ Users \ cityclub \ Desktop \ To publish \ The team.JPGC: \ Users \ cityclub \ Desktop \ To publish \ Cable Ethernet.wmv Monclova, Coahuila, México; as of March 27, 2010\ Users \ cityclub \ Desktop \ To publish \ SC-Station 50 - Certify cable.pdf C: \ Users \ cityclub \ Desktop \ To publish \ The team.JPGC: \ Users \ cityclub \ Desktop \ To publish \ Ethernet Cable.wmv Monclova, Coahuila, Mexico; as of March 27, 2010\ Users \ cityclub \ Desktop \ To publish \ SC-Station 50 - Certify cable.pdf C: \ Users \ cityclub \ Desktop \ To publish \ The team.JPGC: \ Users \ cityclub \ Desktop \ To publish \ Ethernet Cable.wmv Monclova, Coahuila, Mexico; as of March 27, 2010
Mission:
To be a competitive world-class company in the manufacturing of Internet cables, through the application of lean manufacturing.
At supercable we are committed to caring for the environment and society. Our main resource is people.
View:
Super Cable is one of the best companies in the field of Internet cables. This is achieved through the application of lean manufacturing.
The commitment to society and the environment is achieved by meeting the objectives of the company and carrying out its values.
Goals.
1.- To be the number one company in the manufacture of Internet cables.
2.- Take care of the well-being of our staff and society.
3.- Respect and care for the environment.
4.- Implementation of lean manufacturing and continuous improvement.
Values:
Compliance
Honesty
Responsibility
Respect
Loyalty
Attendance
Event: Training 5 S's Directors and Media M. Date: February - April 2008
Name Position Department Signature
Sergio Ivan Lumbreras General Management Manager _________________
José Alfredo Camacho G. Planning and Log Coordinator. _________________
Mayra I. González Hdz. Quality Coordinator _________________
Juan Fco. Carranza Production and HR Coordinator _________________
Carlos Leija Terrazas Engineering Coordinator _________________
Esteban H. Terrazas Materials Coordinator _________________
Alvaro Obregón ITESM Training Instructor _________________
Attendance
Event: 5 S's Operators Training
Date: March - August 2008
Name Position Department Signature
Claudio A. Segura Production Operator. _________________
Rita Gutierrez. Production Operator. _________________
Carlos Tovar Production Operator _________________
Luz Javier Flores Production Operator. _________________
R. Aldo González Production Operator _________________
Arturo González Production Operator _________________
Alvaro Obregón ITESM Training Instructor _________________
OPERATION:
Start Operation:
- Check the production schedule Check that all cell stations have the necessary material Check that the tool is in good condition and adequate
Stop Operation:
- Notify the supervisor Repair the fault Clean and tidy the workstation Process Operation: Remove the cable from the reel of the desired length Make the cable cut according to the production schedule Strip the cable at both ends Straighten and untwist the cable Arrange the cables according to the configuration Align and cut the excess cable so that the cable jacket is inside the connector Insert into the RJ45 connector Insert the connector at both ends Check continuity Check the cable produced (green label) Pack in bag and box Ship to customer
OPERATION:
Process Operation:
- Remove the cable from the spool of the desired length Make the cable cut according to the production schedule Strip the cable at both ends Straighten and untwist the cable Arrange the cables according to the configuration Align and cut the excess cable, so that the cable sheath is inside the connector Insert into the RJ45 connector Insert the connector at both ends Check continuity Check the cable produced (green label) Pack in bag and box Send to customer
